Annual Function Check and Calibration of COMPRESSOR GAS IP PROCESS & associated Equipment’s Instruments (DRESSER RAND / D8R7B):


Annual Function Check and Calibration of COMPRESSOR GAS IP PROCESS & associated Equipment’s Instruments (DRESSER RAND / D8R7B):


FOR SWITCHES ON THE CPF THE LOW LOW LEVEL SHUTDOWN OVERRIDE ON AUGUST SAFETY SYSTEM MUST BE IN PLACE PRIOR TO COMMENCING WORK
ENSURE OVERRIDE IS PLACED IN THE OUT OF SERVICE POSITION
FOR SWITCHES ON WATERFLOOD DURING NORMAL OPERATION THE LOW LOW LEVEL SHUTDOWN. THE APPROPRIATE SWITCH CONTACTS MUST BE FORCED WITHIN THE SEIMENS PLC USING LAPTOP PRIOR TO COMMENCMENT OF FUNCTION TEST/CALIBRATION.

TASK TO BE PERFORMED:

1. Annual Function Test and Calibration of MAGNETROL LEVEL SWITCH LOW LOW ALARM.
2. Inspect Level Switch for any physical damage.
3. Ensure Level Switch is securely mounted.
4. Inspect electrical signal cable for any physical damage.
5. Check cable gland and terminal box cover are secure.
6. Remove Level switch cover and inspect switch mechanism.
MERCURY SWITCHES
7. Visually inspect Switches for any short circuit damage.
8. Check for small cracks in the glass tube containing the mercury.
9. Check all terminations are secure.
NOTE: These cracks will allow the entrance of air into the tube causing the mercury to oxidise and appear dirty.
If this condition is found replace switch immediately.
DRY CONTACT SWITCHES
10. Visually inspect switches for excessive wear on actuating lever.
11. Visually inspect switches for misalignment of adjusting screw at point of contact between screw and lever.
12. Adjust mechanism to compensate for this condition.
If this cannot be corrected replace switch immediately.
13. Isolate Level Switch Low from the process by closing the bridle manual isolation valves.
14. Drain the process fluid from the float chamber to a pre-determined level where the the Low Alarm should have activated. Tee in clear plastic pipe and strap to chamber in order to view level indication.
15. Complete Instrument Calibration Sheet.
16. Close the float drain valve.
17. Check that the Switch has activated. Adjust as required.
18. Check that the Low Low Alarm has been received in control Room.
19. If adjustment are made in step 16, using a hand pump, refill the float switch chamber with process fluid or liquid of an equivalent S.G. and repeat steps 14 through 17 till the correct setting is obtained.
20. Ensure all drain points are securely closed off.
21. Check all disturbed connections for leaks using soap solution.
22. De-isolate the Level Switch and put back on line equalising the level in the float chamber with the vessel.
23. Re-instate all bridle valves.
24. Checks that the Alarm annunciation has been accepted reset.
25. Replace switch cover ensuring 'O' ring seal is in good condition.
26. ENSURE OVERRIDE IS REMOVED AND AUGUST SYSTEM RETURNED TO NORMAL MODE.
27. Sign-off Work Permit and return to operations.
28. Report all findings to supervision and document in CMMS.

HIGH HIGH SHUTDOWN OVERRIDE ON AUGUST SAFETY SYSTEM MUST BE IN PLACE PRIOR TO COMMENCING WORK
ENSURE OVERRIDE IS PLACED IN THE OUT OF SERVICE POSITION

TASK TO BE PERFORMED:

1. Annual Function Test and Calibration of MAGNETROL LEVEL SWITCH HIGH HIGH ALARM.
2. Inspect Level Switch for any physical damage.
3. Ensure Level Switch is securely mounted.
4. Inspect electrical signal cable for any physical damage.
5. Check cable gland and terminal box cover are secure.
6. Remove Level switch cover and inspect switch mechanism.
MERCURY SWITCHES
7. Visually inspect Switches for any short circuit damage.
8. Check for small cracks in the glass tube containing the mercury.
9. Check all terminations are secure.
NOTE: These cracks will allow the entrance of air into the tube causing the mercury to oxidise and appear dirty.
If this condition is found replace switch immediately
DRY CONTACT SWITCHES
10. Visually inspect switches for excessive wear on actuating lever.
11. Visually inspect switches for misalignment of adjusting screw at point of contact between screw and lever.
12. Adjust mechanism to compensate for this condition.
If this cannot be corrected replace switch immediately.
13. Isolate Level Switch High from the process by closing the bridle manual isolation valves.
14. Using hand pump, pump the process fluid or liquid of an equivalent S.G into the float chamber via the drain valve to a pre-determined level where the High Alarm should have activated. Tee in clear plastic pipe and strap to chamber in order to view level indication.
15. Complete Instrument Calibration Sheet.
16. Close the float drain valve.
17. Check that the Switch has activated. Adjust as required.
18. Check that the HIGH HIGH Alarm has been received in control Room.
19. If adjustment are made in step 16, refill the float chamber with process fluid or liquid of an equivalent S.G. and repeat steps 14 through
17 till correct setting is obtained.
20. Ensure all drain points are securely closed off.
21. De-isolate the Level Switch and put back on line equalising the level in the float chamber with the vessel.
22. Re-instate all bridle valves.
23. Check all disturbed connections for leaks using soap solution.
24. Checks that the Alarm annunciation has been accepted reset.
25. Replace switch cover ensuring 'O' ring seal is in good condition.
26. ENSURE OVERRIDE IS REMOVED AND AUGUST SYSTEM RETURNED TO NORMAL MODE.
27. Sign-off Work Permit and return to operations.
28. Report all findings to supervision and document in CMMS.
TASK TO BE PERFORMED:

1. Annual Function Check and Calibration of Pressure High Switches.
2. Inspect Switch for any physical damage.
3. Ensure Switch is securely mounted.
4. Check impulse line is securely fastened.
5. Check drain valve are closed.
6. Inspect impulse line connections for leaks.
7. Ensure drain valves are plugged and there are no leaks.
8. Inspect electrical signal cable for any physical damage.
9. Check cable gland is secure.
Pressure Switches, to be calibrated against hand held Digital Druck Comparator or Pressure Pump.
Use an Accurate Test gauge with a range suitable for the device being tested.
10. Isolate Switch from process and de-pressurise.
11. Connect pressure source and apply pressure to the switch to the required set point.
12. Check that the Switch has activated. Adjust as required.
13. Check that the High Alarm has been received in control Room.
14. Reduce pressure slowly till alarm resets and in order to check the hysteresis on the switch.
15. Repeat step 10 to 13 till correct set point has been obtained.
16. Complete Instrument Calibration Sheet.
17. Ensure all drain point is securely closed off.
18. Check all disturbed connections for leaks using soap solution.
19. Complete Instrument Calibration Sheet.
20. Affix calibrated switch with label giving date of calibration and tag number.
21. De-isolate sensing line and close by-pass valve.
22. Return Pressure switch to service.
23. ENSURE ANY OVERRIDE IS REMOVED AND AUGUST SYSTEM RETURNED TO NORMAL MODE.
24. Sign-off Work Permit and return to operations.
25. Report all findings to supervision and document in CMMS.

TASK TO BE PERFORMED:

1. Annual Function Check and Calibration of Pressure Low Switches.
2. Inspect Switch for any physical damage.
3. Ensure Switch is securely mounted.
4. Check impulse line is securely fastened.
5. Check drain valve are closed.
6. Inspect impulse line connections for leaks.
7. Ensure drain valves are plugged and there are no leaks.
8. Inspect electrical signal cable for any physical damage.
9. Check cable gland is secure.
Pressure Switches, to be calibrated against hand held Digital Druck Comparator or Pressure Pump.
Use an Accurate Test gauge with a range suitable for the device being tested.
10. Isolate Switch from process and de-pressurise.
11. Check that the Low Pressure Alarm has been received in control Room.
12. Connect pressure source and apply pressure to the switch to above the required set point and ensure alarm has reset in control room.
13. Slowly decrease pressure to the required set point.
14. Check that the Switch has activated. Adjust as required.
15. Check that the Low Pressure Alarm has been received in control Room.
16. Increase pressure slowly till alarm resets and in order to check the hysteresis on the switch.
17. Repeat step 10 to 15 till correct set point has been obtained.
18. Complete Instrument Calibration Sheet.
19. Ensure all drain point is securely closed off.
20. Check all disturbed connections for leaks using soap solution.
21. Complete Instrument Calibration Sheet.
22. Affix calibrated switch with label giving date of calibration and tag number.
23. De-isolate sensing line and close by-pass valve.
24. Return Pressure switch to service.
25. ENSURE ANY OVERRIDE IS REMOVED AND AUGUST SYSTEM RETURNED TO NORMAL MODE.
26. Sign-off Work Permit and return to operations.
27. Report all findings to supervision and document in CMMS.

TASK TO BE PERFORMED:

1. Annual Function Check and Calibration of Pressure High High Switches.
2. Inspect Switch for any physical damage.
3. Ensure Switch is securely mounted.
4. Check impulse line is securely fastened.
5. Check drain valve are closed.
6. Inspect impulse line connections for leaks.
7. Ensure drain valves are plugged and there are no leaks.
8. Inspect electrical signal cable for any physical damage.
9. Check cable gland is secure.
Pressure Switches, to be calibrated against hand held Digital Druck Comparator or Pressure Pump.
Use an Accurate Test gauge with a range suitable for the device being tested.
10. Isolate Switch from process and de-pressurise.
11. Check that the High High Pressure Alarm has been received in control Room.
12. Connect pressure source and apply pressure to the switch to below the required set point and ensure alarm has reset in control room.
13. Slowly increase pressure to the required set point.
14. Check that the Switch has activated. Adjust as required.
15. Check that the High High Pressure Alarm has been received in control Room.
16. Decrease pressure slowly till alarm resets and in order to check the hysteresis on the switch.
17. Repeat step 10 to 15 till correct set point has been obtained.
18. Complete Instrument Calibration Sheet.
19. Ensure all drain point is securely closed off.
20. Check all disturbed connections for leaks using soap solution.
21. Complete Instrument Calibration Sheet.
22. Affix calibrated switch with label giving date of calibration and tag number.
23. De-isolate sensing line and close by-pass valve.
24. Return Pressure switch to service.
25. ENSURE ANY OVERRIDE IS REMOVED AND AUGUST SYSTEM RETURNED TO NORMAL MODE.
26. Sign-off Work Permit and return to operations.
27. Report all findings to supervision and document in CMMS.


TASK TO BE PERFORMED:

1. Annual Function Check and Calibration of Pressure Low Low Switches.
2. Inspect Switch for any physical damage.
3. Ensure Switch is securely mounted.
4. Check impulse line is securely fastened.
5. Check drain valve are closed.
6. Inspect impulse line connections for leaks.
7. Ensure drain valves are plugged and there are no leaks.
8. Inspect electrical signal cable for any physical damage.
9. Check cable gland is secure.
Pressure Switches, to be calibrated against hand held Digital Druck Comparator or Pressure Pump.
Use an Accurate Test gauge with a range suitable for the device being tested.
10. Isolate Switch from process and de-pressurise.
11. Check that the Low Low Pressure Alarm has been received in control Room.
12. Connect pressure source and apply pressure to the switch to above the required set point and ensure alarm has reset in control room.
13. Slowly decrease pressure to the required set point.
14. Check that the Switch has activated. Adjust as required.
15. Check that the Low Low Pressure Alarm has been received in control Room.
16. Increase pressure slowly till alarm resets and in order to check the hysteresis on the switch.
17. Repeat step 10 to 15 till correct set point has been obtained.
18. Complete Instrument Calibration Sheet.
19. Ensure all drain point is securely closed off.
20. Check all disturbed connections for leaks using soap solution.
21. Complete Instrument Calibration Sheet.
22. Affix calibrated switch with label giving date of calibration and tag number.
23. De-isolate sensing line and close by-pass valve.
24. Return Pressure switch to service.
25. ENSURE ANY OVERRIDE IS REMOVED AND AUGUST SYSTEM RETURNED TO NORMAL MODE.
26. Sign-off Work Permit and return to operations.
27. Report all findings to supervision and document in CMMS.

TASK TO BE PERFORMED:

1. Annual Inspection and calibration of Temperature Switch High High.
2. Inspect Switch for any physical damage.
3. Ensure Switch is securely mounted.
4. Check temperature Switch and thermowell are securely fastened.
5. Inspect electrical cable and conduit for any physical damage.
6. Check Switch covers are secure.
7. Isolate Switch.
8. Remove to workshop for calibration if required.
9. Connect multimeter set to read resistance to the switch output terminals.
10. Place sensing bulb in temperature bath and adjust the bath temperature slowly to the specified alarm temperature.
11. Check the switch operates at the correct set point, adjust as required.
12. Reduce temperature setting on bath and ensure switch resets, note the amount of hysteresis on the switch.
13. If adjustments are made, repeat steps 9 to 12 till correct set point is achieved.
14. Complete Instrument Calibration Sheet.
15. On competition refit switch in plant.
Remove to workshop for calibration if required.
9. Connect multimeter set to read resistance to the switch output terminals.
10. Place sensing bulb in temperature bath and adjust the bath temperature slowly to the specified alarm temperature.
11. Check the switch operates at the correct set point, adjust as required.
12. Reduce temperature setting on bath and ensure switch resets, note the amount of hysteresis on the switch.
13. If adjustments are made, repeat steps 9 to 12 till correct set point is achieved.
14. Complete Instrument Calibration Sheet.
15. On competition refit switch in plant.
16. Connect Millivolt or Decade box to input terminals of switch. (TC or RTD).
17. Inject signal and slowly increase until signal reaches setpoint.
18. Check that switch has operated and alarms has been received at control room.
19. Adjust switch as required until desired setpoint is achieved.
20. Reduce input signal slowly until switch resets and note the amount of hysteresis present.
21. Ensure the hysteresis is within the required specifications of the switch.
22. Remove test input signal and reconnect switch.
23. De-isolate sensing lines.
24. Return Switch to service.
25. Sign-off Work Permit and return to operations.
26. Report all findings to supervision and document in CMMS.

TASK TO BE PERFORMED:

1. Annual Check and Calibration of Differential Pressure Switches.
2. Inspect Differential Pressure Switch for any physical damage.
3. Ensure Differential Pressure Switch is securely mounted.
4. Check impulse lines are securely fastened.
5. Check drain valves are closed.
6. Inspect impulse lines connections for leaks.
7. Check manifold connections for leaks.
8. Check drain plug connections on Differential Pressure Switch body for leaks.
9. Ensure drain valves are plugged and there are no leaks.
10. Ensure differential switch is secured correctly and is not cracked or broken.
11. Check differential switch for any vibration.
12. Inspect electrical signal cable for any physical damage.
13. Check cable gland is secure.
14. Visually inspect switches for any excessive wear.
15. Visually inspect switches for any misalignment or damage.
16. Check all terminations are secure.
17. Open Bypass valve, isolate sensing lines, drain and vent housings
NOTE.
18. Care should be taken during venting process as some lines may contain hazardous fluids. PPE should be worn.
Note
Pressure Switches, to be calibrated using a hand held Digital Druck Comparator, Pneumatic Calibrator or Pressure Pump.
Use an Accurate Test gauge with a range suitable for the device being tested.
19. Connect calibrator to the HP side of switch.
20. Apply pressure slowly till switch activates.
21. Adjust switch to the required set point.
22. Check that the Switch has activated. Adjust as required.
23. Check that the High Alarm has been received in control Room.
24. Repeat steps 19 TO 23 till correct set point has been obtained.
25. Ensure all drain points are securely closed off.
26. Check all disturbed connections for leaks using soap solution.
27. Complete Instrument Calibration Sheet.
28. Affix calibrated differential switch with label giving date of calibration and tag number.
29. De-isolate sensing lines and close by-pass valve.
30. Return Pressure Differential switch to service.
31. Sign-off Work Permit and return to operations.
32. Report all findings to supervision and document in CMMS.

TASK TO BE PERFORMED:

1. Annual Function Test and Calibration of LEVEL SWITCH LOW ALARM.
2. Inspect Level Switch for any physical damage.
3. Ensure Level Switch is securely mounted.
4. Inspect electrical signal cable for any physical damage.
5. Check cable gland and terminal box cover are secure.
6. Remove Level switch cover and inspect switch mechanism.
7. Visually inspect Switches for any short circuit damage.
8. Check all terminations are secure.
9. Visually inspect switches for excessive wear on actuating lever.
10. Visually inspect switches for misalignment of adjusting screw at point of contact. between screw and lever.
12. Adjust mechanism to compensate for this condition.
If this cannot be corrected replace switch immediately.
13. Isolate Level Switch Low from the process by closing the bridle manual isolation valves where fitted.
14. Where possible drain the process fluid from the chamber to a pre-determined level where the the Low Alarm should have activated. Tee in clear plastic pipe and strap to chamber in order to view level indication.
15. Close the drain valve.
16. Check that the Switch has activated. Adjust as required.
17. Check that the Low Alarm has been received in control Room.
18. If adjustment are made in step 16, refill the float switch chamber with process fluid or liquid of an equivalent S.G. and repeat steps 14 through 17 till the correct setting is obtained.
19. Ensure all drain points are securely closed off.
20. Check all disturbed connections for leaks using soap solution.
21. De-isolate the Level Switch and put back on line equalising the level in the float chamber with the vessel.
22. Re-instate all bridle valves.
23. Checks that the Alarm annunciation has been accepted reset.
24. Replace switch cover ensuring seal or gasket is in good condition.
25. Complete Instrument Calibration Sheet.
26. ENSURE ANY OVERRIDE IS REMOVED AND AUGUST SYSTEM RETURNED TO NORMAL MODE.
27. Sign-off Work Permit and return to operations.
28. Report all findings to supervision and document in CMMS.

TASK TO BE PERFORMED:

1. Annual Function Test and Calibration of LEVEL SWITCH HIGH ALARM.
2. Inspect Level Switch for any physical damage.
3. Ensure Level Switch is securely mounted.
4. Inspect electrical signal cable for any physical damage.
5. Check cable gland and terminal box cover are secure.
6. Remove Level switch cover and inspect switch mechanism.
7. Visually inspect Switches for any short circuit damage.
8. Check all terminations are secure.
9. Visually inspect switches for excessive wear on actuating lever.
10. Visually inspect switches for misalignment of adjusting screw at point of contact between screw and lever.
12. Adjust mechanism to compensate for this condition.
If this cannot be corrected replace switch immediately.
13. Isolate Level Switch High from the process by closing the bridle manual isolation valves where fitted.
14. Pump process fluid into the chamber to a pre-determined level where the the High Alarm should have activated. Tee in clear plastic pipe and strap to chamber in order to view level indication.
15. Close the drain valve.
16. Check that the Switch has activated. Adjust as required.
17. Check that the High Alarm has been received in control Room.
18. If adjustment are made in step 16, refill the float switch chamber with process fluid or liquid of an equivalent S.G. and repeat steps 14 through 17 till the correct setting is obtained.
19. Ensure all drain points are securely closed off.
20. Check all disturbed connections for leaks using soap solution.
21. De-isolate the Level Switch and put back on line equalising the level in the float chamber with the vessel.
22. Re-instate all bridle valves.
23. Checks that the Alarm annunciation has been accepted reset.
24. Replace switch cover ensuring seal or gasket is in good condition.
25. Complete Instrument Calibration Sheet.
26. ENSURE ANY OVERRIDE IS REMOVED AND AUGUST SYSTEM RETURNED TO NORMAL MODE
27. Sign-off Work Permit and return to operations.
28. Report all findings to supervision and document in CMMS.

TASK TO BE PERFORMED:

1. Annual Function Check and Calibration of Differential Pressure Switches.
2. Inspect Differential Pressure Switch for any physical damage.
3. Ensure Differential Pressure Switch is securely mounted.
4. Check impulse lines are securely fastened.
5. Check drain valves are closed.
6. Inspect impulse lines connections for leaks.
7. Check manifold connections for leaks.
8. Check drain plug connections on Differential Pressure Switch body for leaks.
9. Ensure drain valves are plugged and there are no leaks.
10. Ensure differential switch glass is secured correctly and is not cracked or broken.
11. Check differential switch pointer for any pulsation.
12. Inspect electrical signal cable for any physical damage.
13. Check cable gland is secure.
14. Visually inspect switches for any excessive wear on actuating lever.
15. Visually inspect switches for any misalignment or damage.
16. Check all terminations are secure.
17. Open Bypass valve, isolate sensing lines, drain and vent housings.
18. NOTE
19. Care should be taken during venting process as some lines may contain hazardous fluids. PPE should be worn.
20. Check that the DP Differential switch indicates zero differential, adjust as required
21. Calibrate Differential Gauge to + or - 1% of range in increments of 20% both rising and falling pressure, adjusting zero and span as required.
22. Note
Pressure Switches, to be calibrated against hand held Digital Druck Comparator, Pneumatic Calibrtaor or Pressure Pump.
Use an Accurate Test gauge with a range suitable for the device being tested.
23. Connect calibrator to the HP side of switch.
24. Apply pressure slowly till switch activates.
25. Adjust switch to the required set point.
26. Check that the Switch has activated. Adjust as required.
27. Check that the High Alarm has been received in control Room.
28. Repeat steps 19 TO 23 till correct set point has been obtained.
29. Ensure all drain points are securely closed off.
30. Check all disturbed connections for leaks using soap solution.
31. Complete Instrument Calibration Sheet.
32. Affix calibrated differential switch with label giving date of calibration and tag number.
33. De-isolate sensing lines and close by-pass valve.
34. Return Pressure Differential switch to service.
35. Sign-off Work Permit and return to operations.
36. Report all findings to supervision and document in CMMS.


TASK TO BE PERFORMED:

1. Annual Function Check and Calibration of Pressure Transmitters.
2. Inspect Transmitter for any physical damage.
3. Ensure Transmitter is securely mounted.
4. Check impulse line is securely fastened.
5. Check drain valves are closed.
6. Inspect impulse line connections for leaks.
7. Ensure drain valves are plugged and there are no leaks.
8. Inspect electrical signal cable for any physical damage.
9. Check cable gland is secure.
10. Pressure Transmitters, to be calibrated against hand held Digital Druck Comparator or Pressure Pump complete with Accurate Test gauge.
11. Isolate and De-pressure Transmitter. Ensure equalization valve is open when calibrating PDT transmitters.
12. Connect Multimeter to Transmitter output.
13. Connect Pressure source to Transmitter HP input.
14. With Pressure input of 0% of Transmitter range, transmitter output on multimeter, should read 4 ma adjust zero if required.
15. Increase Pressure to 100% of Transmitter range and transmitter output on multimeter, should read 20 ma adjust span if required, return to 0% input.
16. Increase Pressure to 50% of Transmitter range and transmitter output on multimeter, should read 12 ma adjust linearity if required, return to 0% input.
17. Increase and decrease Pressure input in increments of 25% of transmitter range and check transmitter output on multimeter, should increase and decrease in increments of 4 ma, between 4 and 20 milliamps.
19. If adjustments are made in step 12 or 18, repeat steps 12 through 16 till correct settings are obtained.
20. Complete Instrument Calibration Sheet.
21. Ensure all drain points are securely closed off.
22. De-isolate the Pressure Transmitter and put back on service.
23. Check all disturbed connections for leaks using soap solution.
24. Checks that the any alarm annunciation has been accepted reset.
25. ENSURE ANY OVERRIDE IS REMOVED AND AUGUST SYSTEM RETURNED TO NORMAL MODE
26. Sign-off Work Permit and return to operations.
27. Report all findings to supervision and document in CMMS.


TASK TO BE PERFORMED:

1. Annual Function Check and Calibration of Smart Pressure Transmitters.
2. Inspect Transmitter for any physical damage.
3. Ensure Transmitter is securely mounted.
4. Check impulse lines are securely fastened.
5. Inspect impulse lines connections for leaks.
6. Inspect electrical signal cable for any physical damage.
7. Check cable gland is secure.
8. Isolate and De-pressure Transmitter.
9. CONNECT HART COMMUNICATOR TO TRANSMITTER.
10. PLACE THE LOOP TO BE CHECKED IN MANUAL PRIOR TO COMMENCING LOOP CHECK.
11. Inform technician in control room testing is about to begin.
12. Using the Hart Communicator check that the Transmitter Parameters are correct.
13. Connect current meter in loop in order to verify transmitter milli-amp output.
14. Select 4 mA on the Hart Communicator, check the installed current meter in the loop to verify that it reads 4 mA and verify.
15. Check with technician in control room 4mA signal has been correctly.
16. Select 20 mA on the Hart Communicator, check the installed current meter in the loop to verify that it reads 20 mA and verify.
17. Check with technician in control room 20 mA signal has been correctly.
18. Complete Instrument Calibration Sheet.
19. Ensure all drain points are securely closed off.
20. De-isolate the Pressure Transmitter and put back on service.
21. Check all disturbed connections for leaks using soap solution.
22. Checks that the any alarm annunciation has been accepted reset.
23. Sign-off Work Permit and return to operations.
24. Report all findings to supervision and document in CMMS.


TASK TO BE PERFORMED:

1. Annual Function Check and Calibration of Smart Temperature Transmitters.
2. Inspect Transmitter for any physical damage.
3. Inspect electrical signal cable for any physical damage.
4. Check cable gland is secure.
5. CONNECT HART COMMUNICATOR TO TRANSMITTER.
6. PLACE THE LOOP TO BE CHECKED IN MANUAL PRIOR TO COMMENCING LOOP CHECK.
7. Inform technician in control room testing is about to begin.
8. Using the Hart Communicator verify that the Transmitter Parameters are correct
9. Connect current meter in loop in order to verify transmitter milli-amp output.
10. Select 4 mA on the Hart Communicator, check the installed current meter in the loop to verify that it reads 4 mA and verify.
11. Check with technician in control room 4mA signal has been correctly.
12. Select 20mA on the Hart Communicator, check the installed current meter in the loop to verify that it reads 20 mA and verify.
13. Check with technician in control room 20 mA signal has been correctly.
14. Complete Instrument Calibration Sheet.
15. Checks that the any alarm annunciation has been accepted reset.
16. ENSURE ANY OVERRIDE IS REMOVED AND AUGUST SYSTEM RETURNED TO NORMAL MODE
17. Sign-off Work Permit and return to operations.
18. Report all findings to supervision and document in CMMS.

TASK TO BE PERFORMED:

1. Annual Function Check and Calibration of Smart Flow Transmitters.
2. Inspect Transmitter for any physical damage.
3. Ensure Transmitter is securely mounted.
4. Check impulse lines are securely fastened.
5. Check drain valves are closed.
6. Inspect impulse lines connections for leaks.
7. Ensure drain valves are plugged and there are no leaks.
8. Inspect electrical signal cable for any physical damage.
9. Check cable gland is secure.
10. Open Equalizing valve.
11. Isolate and De-pressure Transmitter.
12. CONNECT HART COMMUNICATOR TO TRANSMITTER.
13. PLACE THE LOOP TO BE CHECKED IN MANUAL PRIOR TO COMMENCING LOOP CHECK.
14. Inform technician in control room testing is about to begin.
15. Using the Hart Communicator check that the Transmitter Parameters are correct.
16. Connect current meter in loop in order to verify transmitter milli-amp output.
17. Select 4 mA on the Hart Communicator, check the installed current meter in the loop to verify that it reads 4 mA and verify.
18. Check with technician in control room 4mA signal has been correctly.
19. Select 20 mA on the Hart Communicator, check the installed current meter in the loop to verify that it reads 20 mA and verify.
20. Check with technician in control room 20 mA signal has been correctly.
21. Complete Instrument Calibration Sheet.
22. Ensure all drain points are securely closed off.
23. De-isolate the Pressure Transmitter and put back on service.
24. Close Equalization valve.
25. Check all disturbed connections for leaks using soap solution.
26. Checks that the any alarm annunciation has been accepted reset.
27. ENSURE ANY OVERRIDE IS REMOVED AND AUGUST SYSTEM RETURNED TO NORMAL .MODE
28. Sign-off Work Permit and return to operations.
29. Report all findings to supervision and document in CMMS.

TASK TO BE PERFORMED:

1. Annual Function Check and Calibration of Smart Level Transmitters.
2. Inspect Transmitter for any physical damage.
3. Ensure Transmitter is securely mounted.
4. Check impulse lines are securely fastened.
5. Check drain valves are closed.
6. Inspect impulse lines connections for leaks.
7. Ensure drain valves are plugged and there are no leaks.
8. Inspect electrical signal cable for any physical damage.
9. Check cable gland is secure.
10. Open Equalizing valve.
11. Isolate and De-pressure Transmitter.
12. CONNECT HART COMMUNICATOR TO TRANSMITTER.
13. PLACE THE LOOP TO BE CHECKED IN MANUAL PRIOR TO COMMENCING LOOP CHECK.
14. Inform technician in control room testing is about to begin.
15. Using the Hart Communicator check that the Transmitter Parameters are correct
16. Connect current meter in loop in order to verify transmitter milli-amp output
17. Select 4 mA on the Hart Communicator, check the installed current meter in the loop to verify that it reads 4 mA and verify.
18. Check with technician in control room 4mA signal has been correctly.
19. Select 20 mA on the Hart Communicator, check the installed current meter in the loop to verify that it reads 20 mA and verify.
20. Check with technician in control room 20 mA signal has been correctly.
21. Complete Instrument Calibration Sheet.
22. Ensure all drain points are securely closed off.
23. De-isolate the Pressure Transmitter and put back on service.
24. Close Equalization valve.
25. Check all disturbed connections for leaks using soap solution.
26. Checks that the any alarm annunciation has been accepted reset.
27. ENSURE ANY OVERRIDE IS REMOVED AND AUGUST SYSTEM RETURNED TO NORMAL MODE
28. Sign-off Work Permit and return to operations.
29. Report all findings to supervision and document in CMMS.









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